In this project we will make project on Automatic toll plaza using embedded system .we will make two barriers one for car and other for truck. In truck side we will use two IR sensors. One will check for truck and other will car.if car will come on side of truck it will give buzzer. If on wrong side then it we will go on wrong side buzzer will give beep. display microcontroller 89s51 interface wil show how much you have to pay. in this project we will use stepper motor for gear control. We will use 12v motor. We will use DC motor also . we will use 16*2 LCD Microcontroller provide a signal to the motor circuit. Motor is not directly connected with the microcontroller. For the safety of the main processor we interface the motor with optocoupler circuit. Here we use pc 817 ( 4 pin opto coupler) to interface the micro controller with the motor circuit. We use H bridge circuit with the motor. H bridge basically control the movement of the motor. With the help of this H bridge we change the direction of the motor. We use four transistor circuit with each motor. We are using four transistor circuit. Out of these four transistor two transistor is NPN and two transistor and PNP transistor. One NPN and One PNP provide a one direction voltage and motor moves on one direction. Second NPN and second PNP transistor again change the direction of the motor automatically.
Introduction To Microcontrollers
Look around. Notice the smart “intelligent” systems? Be it the T.V, washing machines, video games, telephones, automobiles, aero planes, power systems, or any application having a LED or a LCD as a user interface, the control is likely to be in the hands of a micro controller!
Measure and control, that’s where the micro controller is at its best.
Micro controllers are here to stay. Going by the current trend, it is obvious that micro controllers will be playing bigger and bigger roles in the different activities of our lives.
So where does this scenario leave us? Think about it……
The world of Micro controllers
What is the primary difference between a microprocessor and a micro controller? Unlike the microprocessor, the micro controller can be considered to be a true “Computer on a chip”.
In addition to the various features like the ALU, PC, SP and registers found on a microprocessor, the micro controller also incorporates features like the ROM, RAM, Ports, timers, clock circuits, counters, reset functions etc.
While the microprocessor is more a general-purpose device, used for read, write and calculations on data, the micro controller, in addition to the above functions also controls the environment.
We have used a whole lot of technical terms already! Don’t get worried about the meanings at this point. We shall understand these terms as we proceed further
For now just be aware of the fact, that all these terms literally mean what they say.
Bits and Bytes
Before starting on the 8051, here is a quick run through on the bits and bytes. The basic unit of data for a computer is a bit. Four bits make a nibble. Eight bits or two nibbles make a byte. Sixteen bits or four nibbles or two bytes make a word.
1024 bytes make a kilobyte or 1KB, and 1024 KB make a Mega Byte or 1MB.
Thus when we talk of an 8-bit register, we mean the register is capable of holding data of 8 bits only.
The 8051 developed and launched in the early 80`s, is one of the most popular micro controller in use today. It has a reasonably large amount of built in ROM and RAM. In addition it has the ability to access external memory.
The generic term `8×51` is used to define the device. The value of x defining the kind of ROM, i.e. x=0, indicates none, x=3, indicates mask ROM, x=7, indicates EPROM and x=9 indicates EEPROM or Flash.
A note on ROM
The early 8051, namely the 8031 was designed without any ROM. This device could run only with external memory connected to it. Subsequent developments lead to the development of the PROM or the programmable ROM. This type had the disadvantage of being highly unreliable.
The next in line, was the EPROM or Erasable Programmable ROM. These devices used ultraviolet light erasable memory cells. Thus a program could be loaded, tested and erased using ultra violet rays. A new program could then be loaded again.
An improved EPROM was the EEPROM or the electrically erasable PROM. This does not require ultra violet rays, and memory can be cleared using circuits within the chip itself.
Finally there is the FLASH, which is an improvement over the EEPROM. While the terms EEPROM and flash are sometimes used interchangeably, the difference lies in the fact that flash erases the complete memory at one stroke, and not act on the individual cells. This results in reducing the time for erasure.
Understanding the basic features of the 8051 core
Let’s now move on to a practical example. We shall work on a simple practical application and using the example as a base, shall explore the various features of the 8051 microcontroller.
The positive side (+ve) of the battery is connected to one side of a switch. The other side of the switch is connected to a bulb or LED (Light Emitting Diode). The bulb is then connected to a resistor, and the other end of the resistor is connected to the negative (-ve) side of the battery.
When the switch is closed or ‘switched on’ the bulb glows. When the switch is open or ‘switched off’ the bulb goes off
If you are instructed to put the switch on and off every 30 seconds, how would you do it? Obviously you would keep looking at your watch and every time the second hand crosses 30 seconds you would keep turning the switch on and off.
Imagine if you had to do this action consistently for a full day. Do you think you would be able to do it? Now if you had to do this for a month, a year??
No way, you would say!
The next step would be, then to make it automatic. This is where we use the Microcontroller.
But if the action has to take place every 30 seconds, how will the microcontroller keep track of time?
Look at the following instruction,
DC motor: These are the motors that are commonly found in the toys and the tape recorders. These motors change the direction of rotation by changing the polarity. Most chips can’t pass enough current or voltage to spin a motor. Also, motors tend to be electrically noisy (spikes) and can slam power back into the control lines when the motor direction or speed is changed.
Specialized circuits (motor drivers) have been developed to supply motors with power and to isolate the other ICs from electrical problems. These circuits can be designed such that they can be completely separate boards, reusable from project to project.
A very popular circuit for driving DC motors (ordinary or gearhead) is called an H-bridge. It’s called that because it looks like the capital letter ‘H’ on classic schematics. The great ability of an H-bridge circuit is that the motor can be driven forward or backward at any speed, optionally using a completely independent power source.
This circuit known as the H-bridge (named for its topological similarity to the letter “H”) is commonly used to drive motors. In this circuit two of four transistors are selectively enabled to control current flow through a motor.
opposite pair of transistors (Transistor One and Transistor Three) is enabled, allowing current to flow through the motor. The other pair is disabled, and can be thought of as out of the circuit.
By determining which pair of transistors is enabled, current can be made to flow in either of the two directions through the motor. Because permanent-magnet motors reverse their direction of turn when the current flow is reversed, this circuit allows bidirectional control of the motor.
It should be clear that one would never want to enable Transistors One and Two or Transistors Three and Four simultaneously. This would cause current to flow from Power + to Power – through the transistors, and not the motors, at the maximum current-handling capacity of either the power supply or the transistors. This usually results in failure of the H-Bridge. To prevent the possibility of this failure, enable circuitry as depicted in Figure is typically used.
In this circuit, the internal inverters ensure that the vertical pairs of transistors are never enabled simultaneously. The Enable input determines whether or not the whole circuit is operational. If this input is false, then none of the transistors are enabled, and the motor is free to coast to a stop.
By turning on the Enable input and controlling the two Direction inputs, the motor can be made to turn in either direction.
Note that if both direction inputs are the same state (either true or false) and the circuit is enabled, both terminals will be brought to the same voltage (Power + or Power – , respectively). This operation will actively brake the motor, due to a property of motors known as back emf, in which a motor that is turning generates a voltage counter to its rotation. When both terminals of the motor are brought to the same electrical potential, the back emf causes resistance to the motor’s rotation.
Stepper motors:Stepper motors are special kind of heavy duty motors having 2 or 4 coils. The motors will be stepping each time when it get the pulse. As there are many coils in the motors we need to energize the coils in a specific sequence for the rotation of the motor. These motors are mostly used in heavy machines. The figure shown below consists of a 4 coil stepper motor and the arrow mark will rotate when the coils are energized in the sequence.
Unlike DC motors stepper motors can be turned accurately for the given degrees.
Servo motors:Servo motors unlike the stepper motor it has to be controlled by the timing signal. This motor has only one coil. It is mostly used in robots for its lightweight and low power consumption. The servo motors can also be accurately rotated by the making the control signal of the servo motor high for a specific time period. Actually the servo motor will be having 3 wires where 2 are for power supply and another one is for the control signal. Driving the servomotors is so simple that you need to make the control signal high for the specific amount of time. The width of the pulse determines the output position of the shaft